Chemical Manufacturing Automation Integration

The chemical industry operates under some of the most stringent regulations found in any sector. Companies must manage complex and precision operations with consistent quality, while at the same time having to strictly adhere to EPA, OSHA, NFPA, and industry standards. This is why automation in the chemical industry can be so important to the long-term success of organizations within this sphere.  

Chemical plant automation delivers countless benefits that add up to make these facilities more efficient, safer and more productive overall. The technology has the potential to transform practically every aspect of activities in these facilities, from automating manual processes to long-term reduction of energy and material costs. For example, batching and blending chemical process automation can produce consistent results no matter how many times the procedure is performed thanks to precise computer controls. Because these modernized systems automate the skilled workforce’s years of experience, re-work, tests, and tweaks can practically be eliminated. Automation also helps protect workers from potentially hazardous situations by handling caustic and toxic materials.  

All of these systems are incredibly intricate and require extensive knowledge to integrate legacy systems with modern automation while reducing cybersecurity threats. This is where the expertise of an experienced automation integrator is extremely valuable. EOSYS is one of the most capable and connected integrators serving the chemical industry today. Our vast capabilities and strong relationships with leading automation manufacturers means we can design and deploy the ideal chemical process control systems for your facility.  

Our experts know as much about automation solutions and digital transformation as anyone else. This means you can count on us for nuts-and-bolts elements such as chemical reactor design and control as well as higher-level technology integration to streamline your workflows. Whatever the situation calls for, our objective is always the same — to deliver the most advanced technologies and integrating them into your processes as smoothly and efficiently as possible. Choosing to work with us means you can leverage the vast know-how we bring to effect lasting change throughout your organization.  

We understand how important it is to have complete control over chemical manufacturing processes. Our experts can partner with you to help you update and enhance your operations without missing a beat.

Few industries are as sensitive to process downtime as the continuous chemical industry. Even minor process upsets can be potentially hazardous and may cause a loss of production that can take hours, if not days, to cycle through a plant’s processes. EOSYS understands the necessity of maintaining process integrity while making changes. EOSYS works to meet the customer’s safety, production, and control objectives, even as process modifications are being made. 

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EOSYS has delivered solutions in a variety of chemical manufacturing plants that take advantage of our process knowledge and control system expertise. Working with a plant’s process engineers, EOSYS has been able to provide cost-effective solutions with innovative programming and a good understanding of the daily challenges faced by those in the chemical industry. Because we specialize in continuous and discrete control, we are leaders in projects that interface PLC and DCS systems. This provides our customers with a seamless control solution and a single point of responsibility. 

We bring a considerable amount of expertise when it comes to the design and implementation of automation and process control solutions. We’ve successfully implemented technologies such as SCADA for the chemical industry in a variety of applications and situations. The range of solutions we’ve implemented for our clients across multiple industries means there are few scenarios we haven’t encountered in the past. This makes us your ideal partner for virtually all your process control and automation needs.  

EOSYS has successfully deployed solutions in the following areas: 

• Raw Materials Storage and Distribution 
• BMS / Boiler Controls 
• Distillation Processes 
• Slurry Handling / Dryer Controls 
• Chemical Reactor Control 
• Burner / Dryer Control and Firing Sequences 
• Polymerization 
• Extruding and Spinning 
• Continuous Batching (S88 & Custom Solutions) 
• Integration of Analytical Instruments to the Control System 
• Alarm Management and Rationalization 
• Historical Process Data Storage and Reporting via OSI PI, FT Historian, and others 
• Material Handling Systems 

Partnering with EOSYS is a step in the right direction. Allow us to leverage our 20+ years of process knowledge and migration experience to work for you. With detailed planning and team collaboration, we will provide a more powerful and sustainable solution.