Automation In The Paper and Pulp Industry

The process of making paper is a well-known one, having been practiced in one form or another for thousands of years. The techniques used by the industry have evolved throughout time, to the point where modern paper mills employ some of the most advanced technology found in any sector. It’s no surprise that pulp and paper automation is critical for competitive manufacturing operations around the world.  

By replacing outdated manual processes with automation in the paper industry, great gains have been made in terms of efficiency and quality. For example, robotic machinery can strip logs of bark and chip them in preparation for pulping automatically with little human intervention needed. Computer-controlled systems can maintain the proper temperature and pressure as wood chips are pulped, and automated equipment offers precision control over virtually every aspect of the actual paper production to ensure consistent quality. Although paper mill automation offers mills numerous benefits, they can’t be achieved without the expertise to make sure the technology is integrated successfully into the facility.  

The unfortunate truth is that pulp mill automation is not plug-and-play. It takes more than simply plugging in a machine and turning it on to give paper mills their desired results. Integrating these machines and systems into an existing facility calls for specialized expertise in the machinery as well as the software that runs it. The equipment needs to be calibrated with precision, so it functions together as seamlessly and flawlessly as possible. Without experienced pulp and paper control integrators focused on ensuring the seamless integration of the control systems, they may not perform at the necessary levels. This can cost paper mills a lot in terms of productivity, not to mention resources spent on maintenance and repairs necessitated by poorly configured machinery.  

Fortunately, EOSYS is here to provide the solution these operations need when it comes to successfully integrating automation in the pulp and paper industry. Our experts work closely with clients to determine the automation solutions that make the most sense for their needs. We design, engineer, and implement these technologies to help our clients across multiple industries be as successful as they can be, empowering them to unlock the true potential of these systems so they can derive the highest possible return on their investment. 

EOSYS has completed over 800 process control, material handling, and information system projects. Delivering these turnkey solutions to the Pulp & Paper industry requires process knowledge, as well as strong vendor relationships. Over the last 30 years EOSYS has assembled a knowledge base that combines DCS, PLC, Database, Instrumentation, and Drives expertise in order to deliver state of the art solutions for the industry. Our relationships with companies such as Rockwell Automation, Siemens, Foxboro, Yokogawa, and others provide synergies required to deliver the most difficult application solutions. 

EOSYS has focused on delivering solutions that are based on software and hardware standards and designs that reduce the total cost of ownership, (TCO), of the systems deployed. By working hand-in-hand with equipment operators to mill managers, our solutions reduce training requirements, downtime, and provide flexibility for the users. 

In addition to our integration and installation expertise, we also continue to stand by our customers’ sides long after their new systems are up and running. We provide ongoing support to keep their automated systems in good working order for as long as possible. With our help, mills can prevent breakdowns or efficiency drops caused by lapses in maintenance and other concerns. Our commitment is to help all our clients achieve their goals and have the most efficient and effective processes they can.  

EOSYS has successfully deployed multiple solutions for the following mill areas: